Galvanized sheet
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Galvanized Steel Sheet is a steel sheet with a protective zinc coating that provides increased corrosion resistance. Widely used in construction and industry due to durability and aesthetic appearance.
Production Technology
The manufacturing process includes the following stages:
1. Base Preparation: Cold-rolled steel sheet is cleaned and degreased.
2. Pickling: Removal of scale and oxides in acid solutions.
3. Fluxing: Application of flux to improve zinc adhesion.
4. Hot-Dip Galvanizing: Immersion in a bath of molten zinc at a temperature of 450-480°C.
5. Cooling: Controlled cooling in air or water.
6. Passivation: Treatment with chromate solutions for additional protection.
7. Cutting and Forming: Cutting into sheets of required sizes.
Characteristics and Assortment
• Sheet Thickness: from 0.4 to 3.0 mm.
• Zinc Coating Thickness: 10-60 µm (classes 60-600 g/m²).
• Width: from 1000 to 1500 mm.
• Length: from 2000 to 6000 mm.
• Steel Grades: 01-350, 220-350, 250-420, 280-420.
• Coating Classes:
o P (increased) - 570-855 g/m².
o 1 (first) - 258-570 g/m².
o 2 (second) - 142.5-258 g/m².
Advantages
• High Corrosion Resistance 5-7 times higher than that of non-galvanized steel.
• Durability – service life up to 25-50 years depending on conditions.
• Aesthetic Appearance.
• Resistance to atmospheric influences.
• Easy Processing – cutting, bending, stamping.
• Cost-Effectiveness during long-term operation.
Areas of Application
• Construction: roofing materials, facade systems, drainage systems.
• Automotive Industry: body parts, trim elements.
• Household Appliances: washing machine, refrigerator housings.
• Ventilation Systems: air ducts, boxes.
• Container Production: cans, containers, packaging.
• Agriculture: silos, granaries.
Normative Documentation (GOST Standards)
Main standards regulating the production of galvanized sheets:
GOST 14918-2020 – "Continuously hot-dip zinc-coated steel sheet and strip. Technical specifications"
• Defines technical requirements for galvanized sheets.
• Establishes coating classes and test methods.
• Regulates acceptance and marking rules.
GOST 19904-2015 – "Cold-rolled steel sheet. Assortment"
• Defines the assortment of the initial cold-rolled product.
• Establishes limit deviations for dimensions.
GOST 30246-2022 – "Steel products with metallic coatings for construction"
• Establishes requirements for steel products with coatings for construction purposes.
• Defines methods for coating quality control.
Additional Normative Documents:
• GOST 9045-93 – Cold-rolled thin steel sheet.
• GOST 14918-80 – Galvanized thin steel sheet (outdated but used).
• GOST 52246-2004 – Steel sheet for the automotive industry.
Quality Requirements:
• Coating: uniform, without peeling or runs.
• Surface: without cracks, delaminations, blisters.
• Adhesion: strong bond with the base metal.
• Coating Thickness: compliance with the stated class.
Production Technology
The manufacturing process includes the following stages:
1. Base Preparation: Cold-rolled steel sheet is cleaned and degreased.
2. Pickling: Removal of scale and oxides in acid solutions.
3. Fluxing: Application of flux to improve zinc adhesion.
4. Hot-Dip Galvanizing: Immersion in a bath of molten zinc at a temperature of 450-480°C.
5. Cooling: Controlled cooling in air or water.
6. Passivation: Treatment with chromate solutions for additional protection.
7. Cutting and Forming: Cutting into sheets of required sizes.
Characteristics and Assortment
• Sheet Thickness: from 0.4 to 3.0 mm.
• Zinc Coating Thickness: 10-60 µm (classes 60-600 g/m²).
• Width: from 1000 to 1500 mm.
• Length: from 2000 to 6000 mm.
• Steel Grades: 01-350, 220-350, 250-420, 280-420.
• Coating Classes:
o P (increased) - 570-855 g/m².
o 1 (first) - 258-570 g/m².
o 2 (second) - 142.5-258 g/m².
Advantages
• High Corrosion Resistance 5-7 times higher than that of non-galvanized steel.
• Durability – service life up to 25-50 years depending on conditions.
• Aesthetic Appearance.
• Resistance to atmospheric influences.
• Easy Processing – cutting, bending, stamping.
• Cost-Effectiveness during long-term operation.
Areas of Application
• Construction: roofing materials, facade systems, drainage systems.
• Automotive Industry: body parts, trim elements.
• Household Appliances: washing machine, refrigerator housings.
• Ventilation Systems: air ducts, boxes.
• Container Production: cans, containers, packaging.
• Agriculture: silos, granaries.
Normative Documentation (GOST Standards)
Main standards regulating the production of galvanized sheets:
GOST 14918-2020 – "Continuously hot-dip zinc-coated steel sheet and strip. Technical specifications"
• Defines technical requirements for galvanized sheets.
• Establishes coating classes and test methods.
• Regulates acceptance and marking rules.
GOST 19904-2015 – "Cold-rolled steel sheet. Assortment"
• Defines the assortment of the initial cold-rolled product.
• Establishes limit deviations for dimensions.
GOST 30246-2022 – "Steel products with metallic coatings for construction"
• Establishes requirements for steel products with coatings for construction purposes.
• Defines methods for coating quality control.
Additional Normative Documents:
• GOST 9045-93 – Cold-rolled thin steel sheet.
• GOST 14918-80 – Galvanized thin steel sheet (outdated but used).
• GOST 52246-2004 – Steel sheet for the automotive industry.
Quality Requirements:
• Coating: uniform, without peeling or runs.
• Surface: without cracks, delaminations, blisters.
• Adhesion: strong bond with the base metal.
• Coating Thickness: compliance with the stated class.
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